Step 2 use your die grinder with a mounted point we like shape w222 and simply run the point over the edge of the sheet metal.
Remove sharp edge from sheet ofcopper.
Secure the sheet metal to prevent slipping.
Too much pressure and you ll create a new sharp edge.
Run the point over the other sides to break those sharp edges.
Step 1 secure the sheet metal to prevent slipping.
Step 3 repeat.
This process will round the edge of the metal and create a groove in the point.
Ways to remove sharp edges and burrs although many processes can be used for deburring not all of them are equally efficient or applicable to any given case.
Ask your supplier to remove or protect sharp edges on material being supplied eg by machining out sharp edges or fitting plastic covers or padding.
For example if the sheet metal is only 020 thick and the edge break note specifies break sharp edges 010 min you have a problem.
Sheet metal taking the sharp edge off i just cut some 16 gauge sheet metal today for shelves on my welder cart and was wondering what is the best easiest way to make the cut edge not so sharp.
Practically every metal cutting process leaves a burr.
Light pressure drag the cutter along the edge and you would see a curl of aluminum from the cutter.
Engineer out sharp edges produced during your process e g.
Tooling could be designed to minimise sharp edges or edges of metal strip could be dressed or rolled or.
That s why people in our shop wear high quality industrial gloves and it s why we take the time to remove sharp edges from your fabricated products.
The 5 most common ways of removing burrs and edges are vibratory finishing barrel tumbling manual deburring thermal energy deburring and electromechanical deburring.
For lack of better tools i had to use an angle grinder with a steel cutting blade and used a piece of angle iron to cut against to keep the cut straight.
Step 1 place the metal on a rubber block to stabilize the piece and leave the edge exposed or place it securely in a ring clamp.
The sharp edges can be smoothed and softened using simple tools such as sandpaper and metal files which can be found at hardware or home stores.
Well burrs on sheet metal are like miniature shark s teeth ready to slice and dice soft flesh.
Deburr one edge flip the piece over and deburr the other side.
So in this situation it might be better to use an edge break note that defined the limits of the edge breaks as a percentage of the material thickness.
In the above photo it appears that the e200 bit would give the best results.
As the groove in the point wears just move down the point to create a new groove and so on.